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Dross processing

Integrated Automatic Aluminum Dross Processing System

An integrated system for hot-dross processing and metal recovery in aluminum casting shops, connecting separation, controlled cooling, size reduction, classification and fume extraction.

Integrated Automatic Aluminum Dross Processing System

An integrated system for hot-dross processing and metal recovery in aluminum casting shops, connecting separation, controlled cooling, size reduction, classification and fume extraction.

Process role
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The system is configured around the continuous path from furnace-side hot-dross transfer to classified discharge. After molten aluminum is separated from the dross, the remaining material moves through controlled cooling, size reduction and screening, reducing manual transfer between high-temperature stages.

Operating sequence
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  1. Transfer hot dross from the furnace area into the enclosed processing station.
  2. Use a lifting and rotating agitator to support separation of molten aluminum from dross.
  3. Move the remaining material into a rotating drum for controlled external cooling.
  4. Reduce, screen and collect the cooled material by the required size fractions.

Key technical data
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System boundaryHot-dross processing, molten-metal separation, controlled cooling, milling or crushing, classification, conveying and collection.
Material interfacesSeparate molten-aluminum outlet, dross discharge path and mechanical transfer interfaces between stages.
Fume-extraction interfaceExtraction connections at the processing enclosure and dust-generating stations, engineered to the site dust-control boundary.

Configurable scope
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  • Hot-dross processing unit and furnace-side transfer
  • Cooling drum with external spray, water collection and recirculation arrangement
  • Ball milling, crushing and multi-stage screening units
  • Enclosed conveying, classified collection and packaging interfaces
  • Local extraction, guarding and electrical interlocks

Information required for selection
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  • Dross source, hot or cold condition and temperature range
  • Batch mass, generation frequency and hourly duty
  • Metal content, particle distribution and agglomeration tendency
  • Required discharge fractions and downstream handling
  • Available space, foundations, elevations and transfer route
  • Cooling-water conditions, extraction boundary and local environmental requirements

Equipment video
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Integrated Automatic Aluminum Dross Processing System operating video

Additional equipment views
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Integrated Automatic Aluminum Dross Processing System
Integrated Automatic Aluminum Dross Processing System — 2
Integrated Automatic Aluminum Dross Processing System — 3
Integrated Automatic Aluminum Dross Processing System — 4
Integrated Automatic Aluminum Dross Processing System — 5
Integrated Automatic Aluminum Dross Processing System — 6

Configure the equipment around your operating conditions

Tell us about the feed, required capacity, plant interfaces and project schedule.